Laser transmitter and method

ABSTRACT

A laser transmitter projects a beam of laser light outward while raising and lowering the beam. The beam may define a conical surface of varying inclination. The transmitter includes a laser source that directs a beam generally vertically, and a beam diverting element. The beam diverting element is positioned in the path of the beam, intercepting the beam and redirecting it. The beam emerges from the transmitter as a non-vertical beam that is raised and lowered. The diverting element may include a pair of mirrors configured as a pentaprism, with one of the mirrors pivotable. Alternatively, the diverting element may include a plurality of micro mirrors. Also, the diverting element may include a conical reflector and an annular lens which is cyclically raised and lowered. The beam may be raised and lowered cyclically according to a predetermined schedule, or it may be raised and lowered non-cyclically.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a divisional of U.S. patent application Ser. No.12/135,623 filed Jun. 9, 2008, now U.S. Pat. No. 8,238,008.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not applicable.

BACKGROUND OF THE INVENTION

The present invention relates to a laser transmitter and to a method ofoperating a laser transmitter. Laser transmitters have been used in avariety of ways in the construction and surveying industries. In atypical application at a construction site, a laser transmitter projectsa plane of laser light for use as a position reference by workers, andby various machines carrying laser receivers. The machines may beoperated by workers who view position displays, or may be operatedautomatically or semi-automatically by control systems that respond tothe measured positions and elevations, and to a database of desiredpositions and elevations. The machines may also carry other positiondetection devices, such as GPS receivers or the like, for supplementingor augmenting the laser system measurement of position.

One type of laser based position and machine control system uses a lasertransmitter that projects a thin cylindrical beam of laser light in ahorizontal plane or in a precisely tilted plane, and continuouslyrotates the beam in the plane. A laser receiver, which may include aplurality of photo detectors arranged in a vertical row, is mounted on amast carried by a construction machine. By sensing the plane of laserlight, the machine control system determines the elevation of thereceiver, and from that position determines the elevation of variousmachine elements. A comparison is made between the measured elevationsand the desired elevations and the machine is then operated, eitherautomatically or manually, in response to this comparison.

Another type of laser based position and machine control system uses atransmitter that projects a horizontal plane of laser light in alldirections simultaneously. To accomplish this, a vertical beam of laserlight is projected onto a conical reflector. While providing a verysimple construction, a transmitter of this type is somewhat limited inoperation and flexibility.

Laser based systems that project a plane of laser light using a rotatingbeam or a horizontally dispersed plane of light necessarily require thatthe receiver be relatively precisely positioned to be able to beilluminated by the laser light so that position information can bedeveloped. Some systems address this issue by using a transmitter thatprojects one or more tilted, fan-shaped beams of laser light, rotatedabout a vertical axis. While fan beam systems provide for a broaderrange of coverage, such systems may have other draw backs, including adifficulty in extracting complete position information from the receiversignals. Other systems use vertical arrays of photo detectors with morecomplex receivers, positioned on extendable masts, to permit detectionover a large range of elevations. None of these has proved to beentirely satisfactory because of the difficulty encountered in adjustingmast height to place the receiver in the path of the beam, and thelimited amount of vertical movement provided by such a mast.

Accordingly, there is a need for a laser transmitter and method ofoperating a transmitter in which the operation of the system issimplified, and in which accurate position and control information isreadily available over a large range of elevations.

SUMMARY OF THE INVENTION

These needs are met by a laser transmitter according to the presentinvention for projecting a beam of laser light outward while raising andlowering the beam to define a conical surface of varying inclinationrelative to horizontal. The beam may be directed outward in alldirections, or may be directed outward in less than all directions. Thebeam may define a cyclically varying conical surface, a non-cyclicallyvarying conical surface, or a surface which changes inclination so as totrack a laser receiver. The transmitter includes a laser sourcedirecting a beam generally vertically, and a beam diverting element. Thebeam diverting element is located in the path of the beam, interceptingthe beam and redirecting it to emerge from the transmitter as anon-vertical beam that is raised and lowered to define conical referencesurfaces. The beam may incrementally change in relative elevation angleaccording to a timed, predetermined schedule. The laser beam thereforedefines a series of time-varying conical surfaces which illuminate amuch wider range of heights in the surrounding environment. For example,the elevation angle of the laser beam can be stepped through a series ofsmall changes, each lasting for a short period of time. By knowing theelevation angle of the conical surface of laser light at the particulartime when the light is sensed by the laser detector, and knowing thehorizontal distance from the laser transmitter to the laser detector,the height of the laser detector relative to the laser transmitter canbe precisely determined. The elevation angle of the beam can be variedcyclically according to a predetermined time schedule that is stored inmemory of both the laser transmitter and laser detector system.Alternatively, the elevation angle of the beam can be varied by thelaser transmitter on some basis, and the elevation angle of the beamcommunicated to the laser receiver via a continuous radio link.Alternatively, the laser receiver may determine whether the beam needsto be raised or lowered for the receiver to continue to be illuminated,with this information being transmitted via a radio link to thetransmitter for appropriate adjustment of the orientation of the laserbeam.

The beam diverting element may divert the beam as a thin, cylindricalbeam of light. The beam diverting element defines a reflection surfacefrom which the beam is reflected, and a pivot arrangement for alteringthe orientation of the reflection surface. The beam is raised andlowered while rotating the beam about a generally vertical axis.Alternatively, the beam may be directed in a single azimuthal direction,without being rotated, if desired. A drive motor may be provided forrotating the beam diverting element. The beam diverting element mayinclude a pair of mirrors defining a reflection path, mounted between apair of side wall supports, with at least one mirror mounted for pivotalmovement. The beam diverting element may include at least onepiezoelectric element for movement of at least one of the pair ofmirrors defining the reflection path.

The beam diverting element may include a plurality of micro mirrordevices arranged collectively in the shape of a truncated cone.Alternatively, the beam diverting element may include a plurality ofmicro mirror devices arranged collectively in the shape of amulti-sided, regular pyramid. The laser transmitter may further comprisea drive motor for cyclically rotating the beam diverting element by lessthan a full rotation in opposite directions.

The beam diverting element may include a conical reflective surfaceintercepting the beam and redirecting it outward as a thin, horizontallydiverging, generally horizontal beam, an annular lens having acylindrical inner surface and a convex outer surface, and apiezoelectric element for cyclically raising and lowering the annularlens. The annular lens alters the direction of the beam, such that thebeam is raised and lowered. The outer surface of the annular lens may besubdivided into a series of frusto-conical surface segments, each ofwhich extends circumferentially around the outside of the lens, suchthat all of the light in the beam passes through each surface segmentfor refraction by the same angle.

A laser transmitter projects a beam of laser light outward whilecyclically raising and lowering the beam to define a conical surface ofvarying inclination. The transmitter includes a laser source directing abeam generally vertically, and a beam diverting element. The beamdiverting element is positioned in the path of the beam, interceptingthe beam and redirecting it to emerge from the transmitter as a thin,horizontally diverging, generally horizontal beam. A drive motor rotatesthe beam diverting element. The beam diverting element defines movablereflection surfaces from which the beam is reflected. The reflectionsurfaces alter the direction of the beam, such that the beam is raisedand lowered. The beam diverting element may include a plurality of micromirror devices arranged collectively in the shape of a truncated cone.The beam diverting element may include a plurality of micro mirrordevices arranged collectively in the shape of a multi-sided, regularpyramid. The beam diverting element may include a plurality of micromirror devices arranged collectively in the shape of an eight-sided,regular pyramid. The beam diverting element may include a plurality ofmicro mirror devices arranged collectively in the shape of asixteen-sided, regular pyramid. The drive motor rotates the beamdiverting element by less than a full rotation, moving it cyclically inopposite directions.

A method of projecting a beam of laser light may comprise the steps ofprojecting a beam of laser light outward from a transmitter, andaltering the direction of the beam. The beam is raised and lowered todefine a conical reference surface of varying inclination. The step ofprojecting a beam of laser light outward from a transmitter may includethe step of projecting a thin, cylindrical beam of laser light outwardfrom the transmitter, and rotating the beam about a generally verticalaxis. The step of altering the direction of the beam may include thestep of gradually altering the direction of the beam such that it iscontinuously raised or lowered. Alternatively, the beam may beperiodically raised or lowered after it has undergone a predeterminednumber of rotations at each of a plurality of discrete levels.

Accordingly, it is an object of the present invention to provide a lasertransmitter that can project a reference beam of light that defines areference conical surface that varies in inclination, and a method bywhich such a transmitter and a cooperating laser receiver operate.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of the transmitter of the presentinvention;

FIG. 2 is a side view of a diverting element according to one embodimentof the present invention;

FIG. 3A is an exploded view of the diverting element of FIG. 2 andassociated structures;

FIGS. 3B and 3C are side views of the diverting element, illustratingthe manner in which the direction of the beam is changed;

FIG. 4A is a side view of a transmitter, illustrating a divertingelement that incorporates micro mirrors;

FIG. 4B is a view of the diverting element of FIG. 4A, as seen frombelow;

FIGS. 5A and 5B are views similar to FIGS. 4A and 4B, respectively,illustrating a diverting element in which the micro mirrors are arrangedin an eight-sided regular pyramid;

FIG. 6 illustrates a diverting element configured as a three-sidedregular pyramid;

FIG. 7 illustrates a diverting element configured as a sixteen-sidedregular pyramid;

FIG. 8 is a side, sectional view of another embodiment of the invention,incorporating an annular lens;

FIG. 9 is an enlarged sectional view of a modified version of theannular lens in which the outer surface is configured as a series oftruncated, conical surfaces;

FIG. 10 illustrates the use of a transmitter according to the presentinvention;

FIG. 11 is an electrical schematic diagram of circuitry associated withthe laser receiver used with the present invention;

FIGS. 12A, B and C are a graphical representation of the timing of theoperation of the transmitter of FIGS. 1 through 3C;

FIG. 13 is a schematic drawing of a laser transmitter and laser receiveraccording to the present invention, illustrating the manner in which therelative height of the receiver may be determined;

FIG. 14 is a schematic drawing, similar to FIGS. 10 and 13, illustratinga laser transmitter and laser receiver, each with an associated GPSreceiver, and useful in understanding the operation of the transmitterof the present invention;

FIG. 15 is a perspective, diagrammatic representation of the lasertransmitter, illustrating the movement of the laser light to definevarious reference surfaces; and

FIGS. 16 through 20 show a number of laser and transmitter systems.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

FIGS. 1-3 of the drawings illustrate a first embodiment of a lasertransmitter for projecting laser light according to the presentinvention. The transmitter projects a beam 12 outward, spinning the beamaround a generally vertical axis. The beam defines a varying conicalsurface that is raised and lowered. As will be described in detailbelow, the beam may be cyclically raised and lowered while it spins sothat it defines a reference conical surface of varying inclination. Thebeam inclination may be cyclically varied according to a schedule, itmay be randomly varied, or it may be varied as needed to keep a receiverilluminated. For example, the beam may be kept aimed in a fixedazimuthal direction, raised and lowered, or directed to a particulardeviation angle, as desired. The light defining the reference conicalsurface may have a very limited range of movement such that it does notmove through a horizontal or generally horizontal orientation in whichit is generally flat. Alternatively, the beam may move above and below ahorizontal orientation. This transmitter apparatus is similar in generalrespects to that disclosed in U.S. Pat. No. 4,062,634, issued Dec. 13,1977, Rando et al, which is incorporated herein by reference. Theembodiment of FIGS. 1-3 and the Rando et al device both produce rotatinglaser beams which define reference surfaces of laser light that can beused to determine the relative position of another object, such as alaser receiver. The receiver can be used to check or measure elevations,grades, and dimensions from offset lines, and the like. Further, such alaser receiver may be mounted on a machine, and the position data thatis developed from the receiver can be used to control the operation ofthe machine.

Housing 14 includes a laser which provides a laser beam directedgenerally vertically. A beam diverting element 16, shown in FIGS. 2, 3A,3B, and 3C, intercepts the primary beam 40 and redirects the beam sothat it emerges from the apparatus as a generally horizontal beam. Thebeam diverting element 16 diverts the primary beam 40 in a directionwhich is generally perpendicular to the initial path of the primarybeam, thus causing the beam to emerge through one of the glass panels 22which surround the beam diverting element 16.

In the embodiments shown herein, the initial path of the laser beam isdepicted as upward. It will be appreciated, however, that the initialpath may also be downward. As seen in FIG. 3A, the beam divertingelement is mounted in a casing 24 which defines an opening 26 forentrance of the primary laser beam 40 and an opening 28 for exit of thereference beam 12. Casing 24 further includes weights 30 which balancethe casing and enhance smooth rotation thereof. The casing 24 inconjunction with a drive motor 25 and a linkage, such as drive gear 27connected thereto, provide a mechanism for rotating the beam divertingelement 16. Various linkage arrangements may be used, such as forexample appropriate drive belt and drive pulley arrangements.

The beam diverting element 16 includes beam deflecting elements thatextend between a pair of side plates 32 and 34. FIGS. 3B and 3C show thebeam diverting element 16 with the side plate 34 removed. A first beamdeflecting element 36 comprises a first mirror defining a firstreflection surface 38 oriented at an angle with respect to the initialpath of primary beam 40. The first beam deflecting element 36 reflectsthe primary beam 40 toward a second beam deflecting element 42 whichdefines a second reflection surface 44. As shown in FIG. 2, reflectionsurface 44 is oriented at an angle of approximately 45 degrees withrespect to the first reflection surface 38 such that it further reflectsthe primary beam directed to it by mirror 36 in a direction generallyperpendicular to the initial path of the primary beam 40. This doublereflection in a figure-four pattern is characteristic of pentaprismreflective elements which typically redirect an incoming beam to anoutgoing path that is perpendicular to the incoming beam. The doublereflection shown in FIG. 2 provides for a redirection at a 90° angle,regardless of the precise orientation of the pentaprism elements withrespect to beam 40. As a consequence, using a rotating pentaprism in alaser transmitter eliminates the beam misdirection that might beproduced by bearing wear if a rotating mirrored surface, oriented at 45degrees to the vertical beam, were used to redirect the beam.

The transmitter of FIGS. 1, 2, 3A, 3B, and 3C uses a pentaprismconfiguration for the beam deflecting element 16 that produces a nominal90° redirection of the beam. This configuration can also redirect thebeam slightly above or slightly below 90°, as well. To effect thisupward and downward redirection, a pivot arrangement 71 for altering theorientation of the reflection surface 38 is provided. The pivotarrangement 71 includes a pair of piezoelectric elements 70 and 72 thatare mounted on side plates 32 and 34, respectively. Pin 74 extendsbetween piezoelectric elements 70 and 72 and is supported by them. Adownward extending link 76 is pivotally attached to pin 74 and pivotallyattached to the back of mirror 36. Mirror 36 is pivotally connected toside plates 32 and 34 at pivot 78.

As illustrated in an exaggerated fashion in FIGS. 3B and 3C,piezoelectric elements 70 and 72 distort dimensionally when an electricsignal is applied to the piezoelectric element electrodes. Bycontrolling the change in dimension of the piezoelectric elements 70 and72, the tilt of mirror 36 can be precisely controlled, and the beam 12tilted upward and downward as desired. As shown in FIG. 3B, the downwardmovement of the piezoelectric elements causes the link 76 to movedownward and pivot mirror 36 slightly in a counterclockwise direction.This in turn changes the angle at which the beam 40 is reflected tomirror 42, and changes the direction of the beam 12 projected from thetransmitter, causing it to be reflected slightly upward. Similarly, asshown in FIG. 3C, the upward movement of the piezoelectric elementscases the link 76 to move upward and pivot mirror 36 slightly in aclockwise direction. This changes the angle at which the beam 40 isreflected to mirror 42, and changes the direction of the beam 12projected from the transmitter, causing it to be reflected slightlydownward. As a consequence, the beam 12 may be directed to trace conicalsurfaces. The phrase conical surface is intended to include invertedconical surfaces as well as non-inverted conical surfaces. The elevationangle of the beam 12 leaving the transmitter can therefore be preciselycontrolled.

For example, as the beam is rotated relatively rapidly, it may be slowlyswept upward and downward in a repeating pattern by the verticalelongation and contraction of the piezoelectric elements 70 and 72. Themovement of the beam vertically can be effected in a stepwise fashion,i.e., the beam may be moved up or down to a predetermined angularorientation at the start of each rotation, or moved up or down to apredetermined orientation after having made a predetermined number ofrotations at a previous orientation. Alternatively, the beam can bemoved continuously slowly upward or downward as it rotates, defining ashallow spiral path. Alternatively, the beam may be moved to variousinclinations, as needed, to continuously illuminate a laser receiver. Alaser receiver at a point remote from the transmitter senses the beam oflaser light, and this can be interpreted in a manner discussed below.

It will be appreciated that a number of variations in the constructionof the beam diverting element 16 may be used. For example, if desired asingle rotating mirror, oriented approximately at a 45° angle to thebeam 40 may provide the diversion of the beam. Further, the pentaprismarrangement may incorporate a pivot for mirror 42 rather than for mirror36.

FIGS. 4A and 4B show a second embodiment of a transmitter constructedaccording to the present invention. Arrays of small mirrors, termedmicro mirrors, have been developed for a number of differentapplications. Micro mirror arrays have been incorporated in highdefinition television systems, and in optical multiplexing and opticalswitching systems. Various array constructions are known in the art.“Magnetostrictive Micro Mirrors for an Optical Switch Matrix,” Lee etal, published in Sensors, October 2007, pages 2174-2182, describes amagnetostrictive arrangement for mirror actuation, while “A Two-AxisElectrothermal Micro Mirror for Biomedical Imaging,” 2003 IEEE/LEOSInternational Conference on Optical MEMS, August 2003, pages 14-15,describes a thermal actuation arrangement for micro mirrors. U.S. Pat.No. 7,354,167, issued Apr. 8, 2008, incorporated herein by reference,discloses micro mirror arrays that focus, deflect, and scan light beams,in which the mirrors are moved electrostatically or electromagnetically.

In the embodiment of FIGS. 4A and 4B, a laser 90 directs a beam 92vertically toward a beam diverting element 94. Diverting element 94 inthis embodiment includes an array of a large number of digital micromirror devices 96 arranged collectively in the shape of an invertedtruncated cone. Micro mirror devices are very small mirrors that can bemechanically pivoted between at least two positions. The micro mirrordevices 96 are shown for simplicity of illustration in FIG. 4B, which isa view of the diverting element 94 as seen from below, as arranged infour concentric, circular rows. It will be appreciated, however, that agreater number of micro mirror devices arranged in a greater number ofconcentric circular rows will actually be utilized in the lasertransmitter. In fact, the overall array of the beam diverting element 94may include millions of hinge-mounted microscopic mirror devices, eachof which has dimensions less than the width of a human hair. The micromirrors in these devices can be tilted on their respective hinges by theapplication of electrical signals to associated electrodes at a highfrequency, up to several thousand times per second. Such micro mirrordevice arrays are well known in the art.

When the micro mirrors are in a first position, the light in beam 92will be reflected generally radially outward and upward, as illustratedby rays 98. When the micro mirrors are pivoted to a second position, thelight in the beam 92 will be reflected generally radially outward anddownward, as illustrated by rays 100. It will be appreciated that as themicro mirrors are switched between the first position and the secondposition, the light reflected by the mirrors will move from defining aninverted conical surface to a flat surface, and from a flat surface to aconical surface. When the mirrors are pivoted back from the secondposition to the first position, the light reflected by the mirrors willmove from defining a conical surface, to defining a flat surface, andthen to defining an inverted conical surface. By causing the micromirrors to move rapidly and repeatedly between first and secondpositions, much of the area around the transmitter is swept by laserlight.

The micro mirror devices 96 are preferably of the type which can beprecisely controlled in their movement between the first and secondpositions shown in FIG. 4A, transitioning through a number ofintermediate positions. For example, the mirrors may be stepped betweenthe first and second positions in 1/10^(th) degree steps, with themirrors being held in each successive intermediate position long enoughfor the reference plane of light to be sensed by a laser beam receiver,and the orientation of the beam to be utilized in assessing the relativeposition between the transmitter and the receiver. Alternatively, themirrors may be moved to various intermediate positions in apredetermined series of moves, or moved to various intermediatepositions according to some other scheme.

FIGS. 5A and 5B depict another embodiment of the transmitter of thepresent invention which is similar to the embodiment of FIGS. 4A and 4B,but with the inverted conical array of micro mirror elements 96 beingreplaced by a diverting element 102 having arrays of micro mirrorelements 104 arranged as an inverted, eight-sided, regular pyramid. Asis clear from consideration of FIGS. 5A and 5B, the separation of themicro mirror elements 104 into eight triangular panels 106 will resultin the reflection outward of eight separate beams of laser light fromlaser 108, with each beam having a triangular cross section. In order toilluminate the area around the entire circumference of the transmitter,the diverting element 102 may be rotated continuously about a verticalaxis by a motor indicated diagrammatically at 109. Alternatively, thediverting element 102 may be rotated back and forth about a verticalaxis by at least one-eighth of a rotation. It will be appreciated thatthe micro mirror elements 96 in the embodiment of FIGS. 4A and 4B willalso reflect a number of discrete rays, and that by rotating divertingelement 94 in a similar manner, a greater area around the transmitterwill be swept with laser light.

Variations in the structure of the diverting element of the embodimentof FIGS. 5A and 5B are illustrated in FIGS. 6 and 7. In FIG. 6, adiverting element 110 has arrays of micro mirror elements 112 arrangedas a three-sided, regular pyramid. In FIG. 7, a diverting element 114has arrays of micro mirror elements 116 arranged as a sixteen-sided,regular pyramid. In both cases, the separation of the micro mirrorelements into a plurality of panels will result in the reflectionoutward of a plurality of separate beams of light. Three such beams willresult from the diverting element 110 in FIG. 6, and sixteen such beamswill result from the diverting element 114 in FIG. 7. In both cases, thediverting element may either be rotated continuously, or rotated backand forth about a vertical axis of rotation, to provide for completebeam coverage around the circumference of the diverting element.

It will be appreciated that the laser transmitters of FIGS. 4A, 4B, 5A,5B, 6 and 7 have all been described as producing a conical referenceplane of laser light, or an approximation of a conical plane of laserlight, that is projected radially outward simultaneously in alldirections. This does not produce a beam that is rotated about thecentral axis of the transmitter, as is the case with the transmitter ofFIGS. 1, 2, 3A, 3B, and 3C. It should also be understood, however, thatthe rotation of the beam may be simulated with the transmitter of FIGS.4A, 4B, 5A, 5B, 6 and 7 by actuating each of the micro mirrorsseparately. For example, a micro mirror or cluster of micro mirrors, maybe actuated to direct the beam to a predetermined point at a certainazimuth angle and elevation angle. The balance of the light from thelaser is deflected by the micro mirrors that are not actuated tolocations that are not of interests. Next, the micro mirror or clusterof micro mirrors adjacent to the first actuated micro mirror or clusterof micro mirrors, is actuated. This produces the deflection of the beamat the same deflection angle but at a slightly different azimuth angle.By actuating adjacent micro mirrors, or adjacent clusters of micromirrors, in sequence around the periphery of the diverting element, aspinning beam of laser light can be simulated. Techniques to determinethe azimuth angle of the spinning beam at the instant when it strikes alaser receiver can then be implemented with the transmitter operating inthis mode.

FIG. 8 illustrates yet another embodiment of the transmitter of thepresent invention. A laser 120 provides a vertically directed beam oflaser light 122 which is received by a diverting element 124. The beam122 strikes the inverted conical surface 126 of diverting element 124,and the portion of the beam which strikes thin, mirrored band 128 isreflected radially outward, defining a horizontal band of laser light130. The reflected band of laser light 130 passes radially outwardthrough an annular lens 132. Annular lens 132 has a cylindrical innersurface 134 and a convex outer surface 136. The annular lens 132 issupported by an annular piezoelectric element 138 which, whenelectrically stimulated, changes vertical dimension. By controlling thelevel and the polarity of the electrical stimulation signal, thepiezoelectric element 138 is caused to raise and lower the annular lens132 as desired. It will be appreciated that when a ray of light exitsthe lens 132 precisely in the middle of the lens, it will pass outwardwithout changing direction. When the lens 132 has been moved downwardfrom the position illustrated in FIG. 8, however, the ray will berefracted downward. Similarly, if a ray of light passes through thelower half of the lens 132 when the lens 132 is raised above theposition shown in FIG. 8, the ray will be refracted upward. As aconsequence, by moving the lens 132 upward and downward, the band oflaser light generated by the light reflected from mirrored band 128 iscaused to sweep downward and upward, defining a variety of conicalreference surfaces.

It will be appreciated that all of the rays of light in the band 130that are reflected outward from the mirrored surface 128 will not emergefrom the lens 132 at precisely the same angle. Because of the curvatureof the lens surface 136, when the band of light 130 passes through theupper half of the lens 132, a ray at the upper surface of the band oflight 130 will be directed downward at a slightly greater angle than aray at the lower surface of the band of light 130. As a consequence,these rays will tend to converge toward a point some distance from thelens 132, producing a band of light that becomes thinner at a distancefrom the apparatus, and then thickens somewhat beyond that point.

FIG. 9 is an enlarged partial sectional view of a modified lens 132′ ofanother embodiment of the apparatus for projecting a reference laserlight beam. FIG. 9 is taken generally in the area of the referencecircle 9 shown in FIG. 8. All of the components of this embodiment arethe same as those in the embodiment of FIG. 8, with the exception of themodified lens 132′. In the embodiment of FIG. 8, the outer surface 136of the lens 132 is a smooth, convex shape in cross-section. In theembodiment of FIG. 9, on the other hand, the outer surface 136′ of thelens 132′ is not a smooth curved surface. Rather, the surface 136′ issubdivided into a series of frusto-conical surface segments 138 whicheach extend circumferentially around the outside of the lens 132′. Bythis arrangement, when the band of light 130 is exiting the lens 132′through one surface segment, all of the rays of light in the band arerefracted by the same angle. This results in no narrowing of therefracted band of light 130. The lens 132′ of FIG. 9, however, producesa band of light that steps or jumps from one angle of refraction to thenext as the band of light passes over the discontinuity between onefrusto-conical surface segment 138 and the next frusto-conical surfacesegment 138. Although referenced herein as lens 132′, it will beappreciated that element 132′ could also be described as an opticalwedge element having surfaces oriented at varying angles to producevarying amounts of refraction.

It will be appreciated that the laser transmitter of the presentinvention may be paired with an appropriate laser receiver to measurethe location of the laser receiver relative to the laser transmitter ina number of ways, and that this location information can then be used,if desired, to control the operation of a machine on which the laserreceiver is mounted. An example of such an arrangement is shown in FIG.10. A transmitter 150 of the type shown in FIGS. 1 through 3 is used inconjunction with a receiver 152 having multiple photosensors 154. Thereceiver 152 is mounted on a mast 156 which is secured to a machine,depicted as the blade 158 of a grader or similar machine. Thetransmitter 150 further includes a plurality of strobe lights which arepositioned around the entire circumference of the transmitter. Such anarrangement of strobe lights on a transmitter is disclosed in U.S. Pat.No. 6,643,004, issued Nov. 4, 2003, to Detweiler et al, the relevantportion of the disclosure of which is incorporated herein by reference.The transmitter of FIG. 10 marks the position of the rotating beam withthe flashing of the strobe lights in the same way that this isaccomplished in the '004 patent with respect to fan beams. The beam 12is rotated about a vertical axis and as the beam 12 passes a referencedirection, such as due north, indicated by dashed line 162, the strobelights 160 are all strobed simultaneously. The receiver 152 senses eachsuccessive strobe flash as well as the passage of the beam 12 and, froma timing comparison, the relative heading of the receiver 152 from thetransmitter 150 can be determined. As shown in FIG. 11, thisdetermination may be made by computer 163 and displayed on a display 164for use by the operator of a machine. Additionally, this information maybe used by machine control circuit 166 for automated control of themachine.

It will be appreciated that illumination of the receiver 152 by a flashof the strobe lights can be distinguished from illumination of thereceiver 152 by the beam 12 by using any of a number of techniques. Onesuch technique distinguishes these two illumination situations by thenumber of sensors 154 that are illuminated. This is disclosed in U.S.Pat. No. 7,119,316, issued Oct. 10, 2006 to Green et al, the disclosureof which is incorporated by reference herein. Another approach is shownin U.S. Pat. No. 7,224,473, issued May 29, 2007, to Zalusky, thedisclosure of which is incorporated by reference herein. As shown in the'473 patent, a laser receiver uses an additional photodetector todistinguish the strobe pulses of light from the rotating beam, with theadditional photodetector being spaced from the balance of thephotodetectors.

FIGS. 12A, 12B and 12C collectively illustrate one mode of operation ofthe laser transmitter. The continuous rotation of the beam 12 isillustrated in FIG. 12A. When the beam 12 reaches a reference azimuthangle, such as 0°, the strobe lights 160 are pulsed as shown in FIG.12B. The receiver 152 detects the strobe pulses and subsequently detectsthe illumination of the receiver by the rotating beam 12. The pointduring the rotation cycle at which the beam 12 is detected is anindication of the azimuth angle of the receiver.

FIG. 12C shows the elevation angle Θ during successive rotations. Notethat in this mode of operation, the elevation angle is maintained at aconstant value over three rotations before being changed to a differentelevation angle for the next three rotations. As an example, a portionof the operation cycle in which the beam is being raised in 0.25°increments is illustrated. By keeping the elevation angle constant overmore than one rotation of the beam, the detected beam position can beaveraged to achieve greater accuracy. This may be desirable if thetransmitter and receiver are operating over longer distances in anenvironment in which the beam may be subject to thermal refraction. Theelevation angle of the beam is raised from a minimum elevation angle inuniform increments until a maximum elevation angle is reached, at whichtime the process is reversed, and the beam is lowered in uniformincrements until the minimum elevation angle is reached. This process isrepeated continuously, with the beam going up and down. The elevationangle is preferably incremented in uniform steps according to aschedule, as shown in FIG. 12C. The computer 163 can keep track of thenumber of strobe pulses received by laser receiver 152 and in this waydetermine the current elevation angle of the beam 12. A double strobelight pulse may be provided when the beam 12 reaches its lowest point inits cyclical movement, and subsequent angles may be simply determined bykeeping track of the number of incremental changes (illustrated as 0.25°steps). Beam 12′ is illustrated diagrammatically as having moved upwardby an incremental step from a previous elevation angle.

An alternative way of keeping track of the scheduled raising andlowering of the beam of laser light is to use a fixed time schedule fora complete cycle. The time of the start of the cycle can be determinedby a GPS-based clock if both the laser transmitter and the laserreceiver include GPS receivers. For example, at the start of eachminute, the beam may be oriented at its lowest elevation angle. Duringthe course of the minute the beam may be cycled through a number oforientations, returning to the lowest elevation angle at the end of theminute period so that the cycle can be repeated during the next minute.The cycle time, the steps by which the laser beam is reoriented, and thesequence of those reorientation steps may be adjusted by the user. Thevarious orientations to which the beam is moved can be widely varyingand need not be selected in any particular order.

As shown in FIG. 13, a radio transmitter 151 on the laser transmitter150 may be used to transmit information to a radio receiver 171associated with computer 163 (FIG. 11), and eliminate the need for thestrobe lights 160 or a timed schedule. The radio transmitter 151transmits a radio signal, indicating the azimuth angle of the beam 12with respect to a reference azimuth position. This permits the azimuthangle φ to be measured. The system also determines the angle ofelevation Θ of the beam 12 with respect to the laser transmitter 150,and transmits this continuously, as well, via a radio link to receiver171 so that when laser receiver 152 detects the beam 12, the elevationangle Θ of the laser receiver 152 with respect to the laser transmitter150 is also precisely known. A control circuit 166 (FIG. 11) may receivean output from computer 163 for controlling the operation of the machinebased in part on the detected azimuth angle and elevation angle from thetransmitter, assuming that the laser transmitter is located at a knownposition. The distance between the laser transmitter 150 and the laserreceiver 152 may be determined in any of a number of ways, or additionalposition information for the receiver 152 can be assessed using varioustechniques. For example, as shown in FIG. 13, a GPS/GNSS receiver 170may be located at the laser receiver 152, thus providing the position ofthe receiver 152 in either a GPS/WGS-84 coordinate system or intransformed local coordinates (Northing and Easting relative to a localreference point.). A similar GPS/GNSS receiver 172 may be located at thelaser transmitter 150, providing its location as well. The position ofthe laser transmitter 150 is then provided to the laser receiver systemand its associated processor via a radio link from transmitter 151 toreceiver 171. Alternatively, the laser beam itself may be modulated tocarry this information. The processor associated with the laser detectorgenerally determines the distance D₁ between the laser transmitter andthe laser detector, in a horizontal plane, forming the base of atriangle. Knowing the calculated distance between laser transmitter 150and the laser receiver 152, and knowing the elevation angle relationshipfor the laser transmission, the height of the laser detector can bedetermined from basic trigonometry. In the example in FIG. 13, the laserdetector processor can determine the time of the laser strike onreceiver 152, look in a table or make a calculation based on time ofstrike, determine the laser beam elevation angle Θ(t₁), determine thedistance D₁ between the laser detector 152 and the laser transmitter150, and then perform the following calculation:H ₂ =H ₁ −D ₁*tan [Θ(t)].D₁ tan [Θ_(i)] is the difference in height between the laser transmitterand the laser detector. This process may be repeated many times until asufficient accuracy is obtained, or done once, as may be determined bythe user.

The transmitter 150 can also be operated in a manner in which the beam12 is raised and lowered in a continuous manner, rather than a step-wisefashion. If the beam 12 is continuously raised and lowered, a radiotransmitter associated with the laser transmitter 150 will transmitazimuth angle and elevation angle data continuously so that thatdetection of the beam 12 by laser receiver 152 will provide azimuth andelevation information. Similarly, with such an arrangement the beam 12may be raised and lowered in a random or pseudo-random manner.

FIG. 14 shows the method of projecting a reference plane of laser light,produced by a transmitter 150 according to the teachings of the instantdisclosure. In this method, the beam 12 is periodically, regularlyraised and lowered. Because the beam 12 is continuously spinning or isprojected simultaneously around 360°, it effectively defines a conicalsurface. The conical surface changes shape, oscillating between asurface having its lowest orientation at 200, and a surface having itshighest orientation at 202, each time passing through an orientation inwhich it defines a planar surface 204. As referenced against theorientation of the planar surface 204, the beam 12 strikes the receiverwhen it is tipped downward by an angle of Θ(t₁), it reaches its lowestposition at an angle of Θ(t₂), and it reaches its highest position at anangle of Θ(t₃).

Several points will be apparent from a review of FIG. 14. First, themovement of the beam 12 need not be symmetrical. That is, the limits ofmovement above and below a planar surface 204 of beam 12 need not beequal: Θ(t₂)≠Θ(t₃). In fact, depending on the location of thetransmitter 150 at the construction site or worksite, and theanticipated positions of the machine or machines that will be using themoving beam 12 as a reference, the laser transmitter 150 may be operatedwith the beam 12 oscillating and remaining above a horizontal plane, orthe laser transmitter 150 may be operated with the beam 12 oscillatingand remaining below a horizontal plane. In such a situation, the beamdefines only conical surfaces of varying vertex angles which remainabove or below the horizontal plane. This can be analogized somewhat tothe movement of a surface defined by the ribs of an umbrella which isrepeatedly moved between two different, partially open positions. FIG.15 depicts the movement of the beam 12 between the inverted conicalsurface 202 and the conical surface 200 in a diagrammatic perspective.It will be noted that in order to represent the surfaces 202 and 200 asconical in shape, an outer, circular edge is shown for each of thesurfaces. In actuality, the conical surfaces extend outward anindefinite distance, with the light in the beam 12 dropping in intensityinversely in relation to the square of the distance. It will also beappreciated that the beam of light need not be swept up and downcyclically, but can be stepped to a series of desired elevations in anydesired order or sequence.

Reference is made to FIGS. 16-20 which are diagrammatic representationsof laser based systems according to the present invention, eachincluding a laser transmitter 300 and a laser receiver 302. Lasertransmitter 300 may be any of the laser transmitters shown in FIGS. 1-9,above, which project a laser beam defining a conical surface ofcontrolled, varying inclination. As seen in FIG. 16, the lasertransmitter 300 has a number of components, including an elevation angleplan selector preprogrammed 312, an elevation angle scheduler 310, aninternal clock 314, an elevation angle controller 318, and the laserbeam source 320. The transmitter 300 further includes a strobe lightarrangement 317. The laser receiver 302 includes at least one laserlight sensor 324, a clock 326, and memory 328 in which data defining theschedule of vertical movement of the reference laser light surface isstored. The laser receiver 302 may also include a keyboard or othermanual input arrangement 330 which permits the user to input theposition of the transmitter 300. The receiver 302 determines thecoordinates of its position by reception of laser signals fromnon-conical laser transmitter 332. This may advantageously consist oftwo transmitters which are located at known reference locations topermit triangulation of the location of the laser receiver P₂. Thereceiver 302 is capable of determining its relative height with respectto the transmitter 300 by determining the angle of the beam 332 when thereceiver 302 senses the beam. The schedule of beam movement in thememory 328 may be conveyed from the elevation angle schedule 310 in anumber of ways. It may be preloaded into both the transmitter 300 andthe receiver 302, and be time dependent. That is, the time of daydetermines the elevation angle of the beam. Alternatively, the beamelevation angle may be stepped to successive values in synchronism withthe strobe pulses from strobe light 316. The schedule of beam movementmay be transmitted wirelessly from the scheduler 310 to the receiver302, or may be conveyed from the transmitter to the receiver. Forexample, the schedule of beam movement may be transmitted over the laserbeam 332 to the receiver 302, or loaded into memory from a memorystorage device that is manually coupled to a connector on the receiver302.

FIG. 17 shows the receiver 302 with a GPS receiver 334 and GPS antenna336 for determining the location of the laser receiver P₂. FIG. 18 showsthe laser transmitter 300 with a radio transmitter 340 and the laserreceiver 302 with a radio receiver 342 providing a radio link betweenthe laser transmitter and the laser receiver 302 for the transmission ofelevation and azimuth angle information. Finally, FIG. 19 shows a systemin which both the transmitter 300 and the receiver 302 include GPSreceivers for establishing their respective locations, as well asproviding time of day information very precisely if a time of dayschedule for raising and lowering the beam 332 is utilized. Thetransmitter 300 further includes an elevation angle plan selector 350that permits the operator to select from among a number of predeterminedschedules.

FIG. 20 shows a system similar to that of FIG. 19, in which the radios340 and 342 are two-way radios or transceivers. In this system, thereceiver 302 senses when the elevation angle of the beam 12 needs to beadjusted to keep the detector 324 illuminated. This may be accomplishedby providing additional detectors 350 above and below detector 324. Whenthe beam 12 is to be adjusted, radio transceiver 352 sends a signal totransceiver 354. The transmitter 300 adjusts the elevation angle of beam12 until detector 324 is illuminated. The transceiver 354 then sendstransceiver 352 azimuth angle, elevation angle, and location data.

Other aspects, objects, and advantages of the present invention can beobtained from a study of the drawings, the disclosure, and the appendedclaims.

What is claimed is:
 1. A laser transmitter for projecting a beam oflaser light outward while raising and lowering the beam to defineconical surfaces of varying inclination, comprising: a laser sourcedirecting a beam generally vertically, a beam diverting element in thepath of the beam, intercepting the beam and redirecting it to emergefrom the transmitter as a non-vertical beam that is raised and loweredto provide conical reference surfaces of varying inclination, and saidbeam diverting element includes a plurality of micro mirror devices. 2.The laser transmitter of claim 1 in which said beam diverting elementincludes said plurality of micro mirror devices arranged collectively inthe shape of an inverted truncated cone.
 3. The laser transmitter ofclaim 1 in which said beam diverting element includes said plurality ofmicro mirror devices arranged collectively in the shape of an inverted,multi-sided, regular pyramid.
 4. The laser transmitter of claim 3further comprising a drive motor for cyclically rotating said beamdiverting element by less than a full rotation in opposite directions.5. A laser transmitter for projecting a beam of laser light outwardwhile raising and lowering the beam to provide a conical surface ofvarying inclination, comprising: a laser source directing a beamgenerally vertically, a beam diverting element in the path of the beam,intercepting the beam and redirecting it to emerge from the transmitteras a thin, horizontally diverging, generally horizontal beam, and adrive motor for rotating said beam diverting element, said beamdiverting element defining movable reflection surfaces from which saidbeam is reflected, said reflection surfaces altering the direction ofsaid beam, such that said beam is raised and lowered while rotating thebeam about a generally vertical axis, and said beam diverting elementincludes a plurality of micro mirror devices.
 6. The laser transmitterof claim 5 in which said beam diverting element includes said pluralityof micro mirror devices arranged collectively in the shape of atruncated cone.
 7. The laser transmitter of claim 5 in which said beamdiverting element includes said plurality of micro mirror devicesarranged collectively in the shape of a multi-sided, regular pyramid. 8.The laser transmitter of claim 5 in which said beam diverting elementincludes said plurality of micro mirror devices arranged collectively inthe shape of an eight-sided, regular pyramid.
 9. The laser transmitterof claim 5 in which said beam diverting element includes said pluralityof micro mirror devices arranged collectively in the shape of asixteen-sided, regular pyramid.
 10. The laser transmitter of claim 5 inwhich said drive motor rotates said beam diverting element by less thana full rotation.
 11. The laser transmitter of claim 10 in which saiddrive motor cyclically rotates said beam diverting element in oppositedirections.